Why is aluminum, not copper, the primary material for most overhead transmission lines?

2025-08-11

Answer: While copper has superior electrical conductivity and durability, making it the international standard for many electrical applications, aluminum is the preferred choice for long-distance overhead transmission lines due to its significant cost and weight advantages. For the same current-carrying capacity, an aluminum conductor is much lighter and significantly more affordable than a copper one. This lightness reduces the mechanical stress on support structures (towers and poles) and makes installation easier, leading to substantial cost savings on large-scale projects.

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